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THE TUBELESS REVOLUTION - What Makes A Tubeless Tyre? We Explain.

Trust the inaugural feature on the Tubeless Revolution in our last issue has got you guys clamouring for more. In this epistle we focus on the constructional details of a tubeless tyre which will fundamentally help us as we motor along the tubeless highway.

It is tragic that we Indians are not the hardiest of adventurous souls who experiment and adopt new ways to spice up their life, and also to make things easier on themselves. Though tubeless tyres have been around since the mid 1950s, we only stumbled upon them with the advent in the late 1990s! It's another matter
that it needed a high-end premium automobile to set things rolling on this count - a case repeated often enough abroad as well - but now we need to see the same thought and product process filtering through lower down the pecking order. Many car makers and tyre makers blamed bad roads and a lack of education as reasons for not ushering in tubeless tyres but all that is now changing. It better because our neighbours in the SAARC nations like Sri Lanka, Bangladesh, Pakistan and Nepal have been running on tubeless tyres for over a decade, if not more!

In place of the tube in a normal tyre, the tyre and the rim of the wheel form an air container in a tubeless tyre. To 'seal in the air', in this tyre-rim compartment, the inner wall of the tyre is throughly lined with an impermeable, air-tight membrane. The inner liner of the tubeless tyre is constructed of halo-butyl/chlorobutyl and other materials. This performs, in essence, the important chore of substantially reducing the permeation of air, as compared to the natural rubber inner liner, a function of which is why we use a butyl tube in a tubed tyre.

A tubeless tyre also comes with a soft rubber chaffer, distinct from a rubberised fabric chaffer in a tubed tyre. This works as an all-round air seal between the tyre and rim.

As there is no tube, and, hence, no tube valve, a specialised valve is employed for increasing/reducing the air pressure in a tubeless tyre. The valve (check out the line drawing to see how it mounts) sits on the tyre rim and is ingeniously sealed by a large high quality rubber seal which is easy to mount.

As you can see that the tube is integrated in the tyre construction, so to spead, you also have less weight, helping handling engineers in the car companies realise the benefits of low unsprung weight. If you drive a Toyota Qualis or a Mercedes-Benz C, E- or S-Class, or even the stunning new Ford Mondeo, the benefits of the tubeless rubber they come with would have passed you by, so good is the feeling. In the next issue we will look at the advantages of tubeless tyres over conventional tubed tyres, so stay tuned.

Author: Adil Jal Darukhanawala

Related Articles:
Tubeless Tyres - A Sleepy Hollow
Wheels - The Money Spinner
The Need for Speed
From the cross-ply to the radial to the tubeless


Source February 2002
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